Floating Life technical team reviewing yacht refit documentation

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How an independent yacht surveyor spots hidden problems in your new build or refit

11 November 2026 • Written by Hannah Rankine for Floating Life

A refit rarely goes wrong in the places anyone is watching. The trouble tends to surface behind a sealed bulkhead, inside a tank nobody checks twice or beneath a finishing panel fitted months before the first sign of a problem appears. By the time an owner notices, the work is done and the invoice is paid.

Shipyards and captains bring genuine expertise to a refit, but an independent surveyor brings an outsider's perspective free of competing priorities. They ask the one question that should run through every stage of the project - is this genuinely the best solution for the yacht?

That's where the real value of an independent surveyor lies - not in the problems they fix, but in the ones they stop from ever happening.

What an independent surveyor actually does

Floating Life, a Switzerland-based consultancy providing independent technical supervision and owner's representation during refits and complex technical projects, describes the role as one that begins long before a single tool touches the yacht.

"The role of a surveyor, appointed directly by the owner or the owning company, begins with reviewing the contractual documentation, carefully examining the scope of the works and studying in detail all the issues that a project or a refit may present," explains Andrea Pezzini, co-founder and director of Floating Life. "The surveyor receives the project and assesses its feasibility, examining the technical implications of the proposed modifications in relation to the existing vessel."

Once the works are underway, the emphasis shifts. "The surveyor's first task is to prevent the shipyard from pursuing economic advantages at the expense of quality, ensuring that all work is carried out to the highest professional standards," Pezzini notes. "Inspections must be carefully scheduled to avoid unnecessary visits and additional costs for the client, while ensuring that they take place at critical stages: before tanks are closed, before floors or bulkheads are sealed, and while checking the fixing systems for furniture and ceilings."

What distinguishes Floating Life, according to Pezzini, is the combination of shipyard-floor experience with in-house engineering capability - a background that allows the team to assess proposed solutions against a practical understanding of how yachts are actually built, rather than how they appear on paper.

Andrea Pezzini, co-founder of Floating Life

Not the same as classification

While classification societies confirm compliance with regulatory and classification standards, a surveyor's remit is broader. It extends into the workmanship and quality details that determine how the yacht will perform and age over the years that follow.

That breadth is why independence matters. A surveyor must be free to question - and, when necessary, challenge - a shipyard's decisions without any conflict of interest clouding the assessment.

"Our decision to establish our headquarters in Switzerland was also driven by the desire to avoid a number of potential dynamics and conflicts of interest, as the role is not merely technical; it also has a strong political dimension,” says Pezzini. “It requires complete independence, transparency and integrity in order to protect the owner's interests exclusively."

The defects that don't show up straight away

Some of the most expensive problems in yachting are invisible on delivery day. A poorly finished weld doesn't announce itself immediately - it quietly corrodes over the following seasons. Equipment installed without a thought for future accessibility doesn't cause a problem until the first time it needs maintenance, at which point reaching it may mean dismantling half the surrounding structure.

Pezzini offers an example of just how granular an inspection discipline needs to be: "An unusual procedure I always carry out is to go inside the tanks and switch off all the lights completely. By remaining in total darkness for a few minutes, you can identify tiny pinholes in the welds with the naked eye, defects that even inspection instruments or testing machines may fail to detect if the checks have been carried out too quickly."

He points to window installation as a recurring example of how small oversights escalate into major damage: "A classic example we frequently encounter concerns window installation: after the glass has been positioned and the adhesive applied, the finishing panels are installed without removing the small support blocks used to position the glass. If these blocks are left in place, the torsional movements of the yacht at sea can eventually cause the entire pane to crack, even a year later."

Where regulation falls short

Pezzini is frank about limitations in maritime regulation. "International regulations are generally sound, but they have the limitation of having been written primarily for commercial vessels," he says. "For this reason, regulations often need to be interpreted by the surveyor more strictly than the minimum legal requirements would demand."

He illustrates the point with a specific gap in the CE framework for vessels up to 24 metres: "They allow, among other things, electrical panels to be installed below the waterline without adequate protection. I have personally come across an electrical panel installed behind the garage door, directly above the aft beach platform and below the waterline. Simply opening the garage door when a wave comes in could be enough to cause a complete blackout across the entire yacht."

More than a rubber stamp on invoices

A refit rarely proceeds exactly as scoped, with additional tasks and unforeseen issues often surfacing along the way. Depending on the scope of their appointment, a surveyor can review quotations, assess labour hours and determine whether proposed additional works are actually required - not to chase the lowest price, but to find the right balance between cost, quality and technical performance.

"In terms of costs, some owners prefer to negotiate and conclude the financial deals themselves, in which case the surveyor provides general consultancy and advice," Pezzini explains. "In our case, through Floating Life's Yacht Management division, we have a direct mandate, and financial management is an integral part of the service: we negotiate directly with the shipyard over the value of the works."

He continues: "Because we know the business inside out, we understand the man-hours required for each individual task and the cost of raw materials. This enables us to challenge and break down inflated quotations. We never allow all the work to accumulate into a single peak expenditure but spread it out to prevent the owner from suddenly being faced with astronomical costs."

Why the timing of appointment matters most

A surveyor's greatest value is realised when appointed before problems arise, not after. As Pezzini puts it: "Unfortunately, we are very often called in when the situation has already become seriously compromised. By that stage, everything has been closed up, built in, floored and covered with finishing panels, making it extremely difficult to inspect and identify what may have been done incorrectly behind the walls or underneath the floors."

Contact Floating Life today to discuss your new build or refit project.

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